Standard Nickel Micro Screens for Sugar Continuous Centrifugals
Our standard nickel micro screen range covers all established slot widths, open area specifications, and machine models used in Indian and international sugar mills. Built on the same 99.99% pure S-nickel and 14–16 micron chrome plating platform as our Atulmax range — at a specification that meets and exceeds the requirements of every major centrifugal machine manufacturer.
manufacturing specifications
99.99% Pure S-Nickel
We source only S-grade nickel — the highest purity category — for our electroforming bath. Higher nickel purity means a more uniform crystal structure, lower internal stress, and better resistance to the corrosive environment inside a sugar centrifugal.
14–16 Micron Chrome
Our hard chrome plating is applied at 14–16 microns — two to four microns above the 12–14 micron industry norm. Thicker chrome means a harder surface, reduced slot enlargement during operation, and a measurably longer screen life.
Automated Electroforming
Every slot is formed by our fully automated electroforming process — not cut or punched — ensuring perfectly consistent slot width, smooth internal walls, and burr-free edges that protect sugar crystals from damage.
Low Internal Stress
Our electroforming parameters are calibrated to produce screens with minimal internal stress, eliminating the warping and deformation that can occur with poorly manufactured screens at high centrifugal speeds.
Standard Nickel Micro Screens Products Range for Sugar Continuous Centrifugals
Standard Screen Models — Available Range
| Model Code | Application | Slot Width | Open Area | Compatible Machines |
| NK 1100/30 | B Massecuite | 0.09 mm | 9.0% | WI, ThyssenKrupp |
| NK 1500/30 | B Massecuite | 0.09 mm | 9.0% | WI, NHEC |
| WK 1150/30 | C Massecuite | 0.06 mm | 6.0% | WI, BMA |
| KC 1100/30 | B & C Massecuite | 0.06 / 0.09 mm | 6.0 / 9.0% | All major brands |
| WK 1500/30 | C Massecuite | 0.06 mm | 6.0% | Under development |
| Custom | A / B / C | As per drawing | As specified | Any machine brand |
QUALITY ASSURANCE
Every Screen. Every Parameter. Every Time.
We operate an ERP-integrated quality protocol that tracks each screen from raw material arrival to final dispatch. Our quality assurance process covers:
- Incoming inspection of nickel purity and raw material certification
- Electroforming bath parameter monitoring — temperature, current density, nickel concentration
- In-process slot width measurement at multiple points across the screen surface
- Post-forming dimensional accuracy check — height, diameter, cone angle
- Chrome plating thickness verification — target 14–16 microns on every screen
- Surface finish inspection — mirror-smooth, burr-free, no edge defects
- Conical perforation geometry check — non-blinding profile confirmed
- Final overall dimensional conformance before packing
The result: zero-defect dispatch. If a screen does not meet specification, it does not leave our facility.
TECHNICAL FEATURES
Why Slot Geometry Matters More Than Slot Width Alone
The slot width printed on a screen specification — 0.06mm or 0.09mm — is only one part of the picture. The internal geometry of each slot is equally critical: the taper angle (conical profile), the smoothness of the slot wall, and the consistency of slot width from top to bottom of the screen all determine how efficiently your centrifugal separates sugar from molasses.
Our electroformed slots have a precise conical taper that creates a self-cleaning action during operation — massecuite passes through smoothly and slot blinding is minimised. Punched or laser-cut screens cannot replicate this geometry.
This is why mills that switch to our screens from cut-screen alternatives consistently report lower screen blinding rates and longer intervals between cleaning cycles.
Ready to Improve Your Sugar Mill's Yield?
Tell us your machine model and massecuite grade — we'll recommend the right screen and send a quote within 24 hours.
Location Advantage
Located Where It Matters Most
Plot No. G-93, MIDC Area, Ahilyanagar (Ahmednagar), Maharashtra 414111 — our location is not incidental. Ahmednagar district sits at the centre of Maharashtra’s sugar industry, with major mills in Kolhapur, Solapur, Nanded, Pune, and Chhatrapati Sambhajinagar all within practical delivery reach.
For Indian sugar mills, this means shorter lead times, lower freight costs, and a supplier who understands the local crushing calendar — and can move fast when you need an urgent replacement before the season begins.
For international buyers, our MIDC address is well-served by freight logistics to Nhava Sheva (JNPT), India’s busiest container port, enabling reliable shipping timelines to ports across Asia and Africa.
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Our Commitment
Reliable & Consistent Quality
Every screen we make meets the same specification. No batch-to-batch variation. No compromise when demand is high.
Technical Support
Our team understands centrifugal operations. We help you choose the right screen for your machine and massecuite grade — and we're available after the sale.
Competitive Lead Times
We plan production to match the Indian crushing calendar. Pre-season orders are prioritised. Emergency requirements are handled with urgency.